Steel Forgings (Open-Die & Closed-Die)

Price

160 - 200

RUB

Open Die Forging (Shafts, Flanges, Rings), kg
160 RUB
Drop Forging (Connecting Rods, Gears, Series), kg
160 RUB
Open Die Forging (Shafts, Flanges, Rings), kg
200 RUB
Drop Forging (Connecting Rods, Gears, Series), kg
200 RUB
TN VED code7326
G2R Part Number (SKU)100,003,785

Steel forgings are blanks and parts obtained by plastic deformation of heated metal under hammers and presses. Forging compacts the structure, eliminates casting defects (pores, cavities), and forms a fibrous macrostructure that increases fatigue strength. Open die forging is for large single forgings weighing up to 50 tons: turbine and generator shafts, rotors, discs, flanges, shells, rolled rings. Hydraulic presses 1000–15,000 tf. Hot drop forging (in closed dies) is for serial parts: connecting rods, crankshafts, gears, levers. Weight 0.5–100 kg. Crank hot forging presses 1000–6300 tf. Steels: 20, 45, 40Kh, 34KhN1M, 38KhN3MFA (for critical products). Heat treatment: normalization, quenching + tempering. Control: UT (100%), mechanical tests, macrostructure. GOST 8479-70. Machining on CNC to finish dimensions. Difference from casting: deformation compacts metal, closes shrinkage pores, forms fibrous macrostructure – fatigue strength of forging is 2–3 times higher than casting. For turbine shafts, connecting rods, gears – only forging. Ring rolling: ring forgings (flanges, bands, bearing rings) Ø100–5000 mm. Equipment: ring rolling mills. Documentation: certificate 3.1 EN 10204, forging passport, macrostructure (sulfur print), mechanical tests, UT.

Attributes

Type of forgingOpen Die Forging, Hot Drop Forging
Applied steels20, 45, 40Cr, 34CrNi1Mo, 38CrNi3MoVA
Forging massup to 50 t (open die), 0.5–100 kg (drop forging)
StandardGOST 8479-70
Quality control100% UT, mechanical tests, macrostructure
Heat treatmentNormalization, quenching + tempering

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